Wednesday 5 May 2021

Switchgear and control panel assemblies

 


Where are these mounts used?

Switches and control panels are located in power generating stations, transformer stations, distribution substations, commercial and institutional buildings, industrial plants and factories, refineries, paper mills, metal foundries, and any other place where electrical power or power is used. electrical power is distributed to any number of zones c

There are a few common types of assemblies that cover almost any application. A broad classification based on the location of the switch assemblies is whether the gear is installed indoors or outdoors.

An additional rating for indoor equipment is vented as standard indoors, indoors with drip hood, indoors for sprinkler area location, indoors in hazardous locations, arc-proof (type a, boc) and indoors in corrosive environments. Exterior switchgear can also be classified as having an island or not (walking instead of not walking in types) with or without a work area.

Another method of classifying the switch is whether it is a bottom or top entry, the power and control cables are entering from the bottom or top of the gear.

Devices in Switchgear

The switching device can contain as switching / interrupting device (s): a circuit breaker (cb), a switch / fuse combination, a contactor / fuse combination (for motor switching), for low voltage assemblies (lv): a switch or switch in series with a contactor (for switching the motor).

Certain configurations come only as non-pull back construction, others as removable. If special requirements for the gear are needed, the special property can be used as a criterion to define the gear, for example, if a dust-tight enclosure is required due to the presence of dust (fine or bearing) in the atmosphere, this gear is designated as dust tight.

For switchgear assemblies, as heat is generated, due to the high current flowing, a dust-tight enclosure is almost impossible, so a dust-proof one is used. The main standards that govern the design, manufacture and testing of these assemblies are: CSA, ANSI, IEC, EEMAC, NEMA.

Distribution equipment assemblies and motor control centers (starters) can be classified according to their voltage classes. The LV equipment is rated in the range of 120/208 V single phase or three phases to 750 VAC. The medium voltage ones are from 2400 / 4160V to 44KV. The enclosures for all low voltage constructions are metallic. Some constructions include partitions and barriers to provide safer operation over standard construction.

For medium voltage distribution equipment, both types of construction, metal clad and closed metal, are common. In this section the main components of switch assemblies, motor starters and associated auxiliary elements will be given.

Major components

Low voltage switchgear assemblies

·        Molded Case Circuit Breakers (MCB) or Power (Magnetic Air) (withdrawable or fixed) complete with or without integral overcurrent protection device (magnetic thermometer,

·        Solid state or microprocessor based) with or without zone interlock arrangement

·        Cradle (only for removable versions)

·        Fixed power transformers and power control.

·        Current transformers

·        Interframe and rear barriers.

·        Main bus bars, sliders, bus risers and cable lugs (compression or mechanical)

·        Protection fuses for switch control circuits, instrument compartments.

·        Circuit Breaker Accessories, Breaker Lifting Devices (Integrated with Gears)

·        Fused or unfused breaker switches

·        Auxiliary protection and surveillance relays.

·        Measurement devices (ammeters, voltmeters, wattmeter’s and DMP digital measurement packages)

·        Control switches and indicator lights.

Medium voltage switchgear

The main components are:

·        Removable Circuit Breakers (Oil, Air, SF6, Vacuum)

·        Switching device (load rest or disconnect) with or without fuses (Power current limiting or power draw type.) With or without fuse / blown fuse indicator

·        Instrument transformers

·        Capacitor trip device

·        Relays

·        Meters and instruments

·        Main bus

·        Control and indicating devices, jumpers, cable lugs, cable holders and headers

·        Barriers and shutters

·        Instrument compartments

·        Test Switches and Switch Accessories

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